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What…Commercial Only!? From the Desk of Martin Lunde

What…Commercial Only!?
March 11, 2021

At the present time GARN® WHS equipment can only be sold for commercial use, and not residential applications in the US because it has not received a final certification from the EPA. Therefore GARN® WHS equipment can be sold for use in commercial, industrial, institutional, small business, shop, process heat, farm outbuilding facilities, etc. I believe you deserve an explanation as to why this is the case. So grab some hot coffee, a sticky warm donut, sit back and follow with me as I explain the convoluted thinking behind this decision by the EPA.

Both GARN® WHS models WHS 1500 and WHS 2000 have lower particulate emissions than allowed under the current emission limits put in place in May 2020. The present EPA limit is .15 lbs of particulates per million BTUs delivered.

  • GARN® WHS model 1500 unit particulate emissions rate is .14 lbs/MMBTUH delivered… is less than the allowable.15 limit.
  • GARN® WHS model 2000 unit particulate emissions rate is .07 lbs/MMBTUH delivered… is less than one half of the allowable.15 limit.
  • A summary of Emission and Efficiency Data can be found here. Complete test reports can be found in the Product tab, under the Emission heading for each model unit.

Both models were approved by the EPA first in 2011, again in 2013, yet again in March 2015. Think about that, GARN® WHS models 1500 and 2000 first met the 2020 EPA limit in 2011, 9 years before the 2020 limit was set.

In April 2020 (5 years after approval) the EPA officially rescinded our approval citing the lack of 1st hour emission data point. The 1st hour emission test was added to the original test. There is no EPA numerical limit on 1st hour emissions. Nor is it reported on the EPA list of approved equipment to help with a customers’ buying decisions. It is a single data point (one number) that the EPA wants only for their internal information.

Any manufacture who had equipment tested before the added 1st hour test requirement, would have to retest each unit at significant effort, time and cost to determine a single data point…for which there is no EPA limit. Essentially, the EPA wants additional information, but does not want to pay for it. Monies spent on retesting take from product innovation, quality and available inventory.

Now to the really bizarre parts of this story:

  • Because the EPA does not provide the funds for states to enforce the NSPS residential limit, few states enforce the limit. Enforcement has been on an “as required” based on a specific air quality compliant.
  • There presently are no Federal emission limits for wood heating equipment between 1 BTUH and 10 million BTUH output used in commercial, industrial and institutional applications. Refer to Federal document 40 CFR Part63, Subpart JJJJJJ, Section 2.3, Table 1.
  • There are no EPA emission limits for residential coal fueled heating equipment. So a number of manufacturers have modified their wood units to burn coal, a much dirtier fuel source than woodbecause of the mercury and sulfur embedded in coal.
  • A number of small, local mom and pop “builders” of questionable equipment have popped. In most instances, this equipment has never been UL or CSA safety certified, or EPA emissions certified so “buyer beware.” Where is the enforcement by the EPA?
  • The EPA will most likely continue to reset the limits and modify the test method, yielding more testing and cost to the manufacturer. All of which means higher retail pricing for you.

The really good news about GARN® WHS equipment:

  • GARN® WHS equipment has been and remains some of the most durable, clean and efficient wood fired equipment available throughout the US, Alaska and Canada today. It is also the lowest priced durable commercial equipment available.
  • GARN® WHS equipment is legal in most states for all commercial, industrial, etc applications, but not in residential applications.
  • GARN® WHS equipment is legal in almost all of providences of Canada for residential as well as commercial, industrial and farm installations.
  • When you purchase a GARN® WHS unit you will be asked to confirm that it is for a non-residential use. It is impossible for us to keep up with each states laws and regulations, so it is the responsibility of the purchaser to confirm legality in their state or providence before purchase.

January 2023 Update: It is foolish to pursue retesting (at significant expense and time) while the test method is yet again undergoing more changes by the EPA. Manufactures, test labs and states all wish the EPA would just solidify one reasonable test method; rather than change it every two or three years and require retesting of all products. GARN® will not pursue retesting until the EPA settles on a final test method. Thank you for your time, continued interest and support of our products and mission. I hope you enjoyed your coffee and donut.

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Firebrick Rating and Availability – December 2020

Both the #1 and #2 Hi-duty splits can be purchased online from the GARN® store. Each GARN® WHS unit has a combination of #1 and #2 brick splits. #1 splits are the thinner 4.5” x 9”x 1.25” brick that stand on edge along the sides of the combustion chamber. The #2 splits are the thicker 4.5”x 9”x 2” brick that lie transversely on the bottom of the combustion chamber. Because of the high temperatures experienced in the combustion chamber only Hi-duty firebrick (rated to 2,700 F or higher) are recommended. All brick sold in the GARN® store have been upgraded by our supplier to a maximum service temperature of 2,850 F. Standard “fireplace” brick does not have the Hi-duty rating, thus will not survive in GARN® WHS equipment.

The GARN® store will continue to offer both #1 and #2 splits rated to 2,850 F. However, only #2 splits will be stocked. #1 splits will not be stocked but will be available on a two-week notice. In either case, shipping will be an added cost.

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Emissions Update for GARN® WHS Products – November 2020

At the present time GARN® WHS units cannot be sold for residential heating in the US. They can only be sold for any nonresidential purpose such as commercial, industrial, small business, shop, process heat or farm outbuilding projects, etc. Both GARN® WHS models WHS 1500 and WHS 2000 have lower particulate emissions than allowed under the present EPA emission limits, and were initially approved by the EPA. However, due to a test change (requiring a single piece of additional data) additional testing is required. Refer to Commercial Only article for additional information.

See PDF of GARN® Emissions and Efficiency Data.

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42 years of Innovation

GARN® WHS – WOOD HEAT STORAGE

42 YEARS OF INNOVATION WITH MANY FIRSTS:

THE INNOVATIONS:
– EVERY UNIT BUILT SINCE 1978 HAS FULLY INTEGRATED THERMAL STORAGE
– EVERY UNIT BUILT SINCE 1983 USES 2 STAGE GASIFICATION COMBUSTION
– EVERY UNIT BUILT SINCE 1985 INCLUDED AN ANTI-CORROSION CHEMICAL PROGRAM
– EVERY UNIT BUILT SINCE 1985 IS UL & CSA CERTIFIED
– EVERY UNIT BUILT SINCE 1988 CAN BE USED AS THERMAL STORAGE FOR ACTIVE SOLAR SYSTEMS
– MOST UNITS BUILT SINCE 1988 CAN BE FITTED WITH OPTIONAL ELECTRIC BACK UP

THE FIRSTS:
– FIRST HYDRONIC WOOD UNIT WITH BUILT-IN THERMAL STORAGE (1978)
– FIRST HYDRONIC WOOD UNIT WITH DIGITAL CONTROLS (1985)
– FIRST HYDRONIC WOOD UNIT TO OFFER FULLY INTEGRATED ELECTRIC BACK UP (1985)
– FIRST HYDRONIC WOOD UNIT TESTED WITH CORDWOOD PER ASTM E2618-09 APPENDIX X1
– FIRST HYDRONIC WOOD UNIT CERTIFIED TO CANADIAN STANDARD CSA B415.1-2010
– FIRST HYDRONIC WOOD UNIT EMISSIONS CERTIFIED PER ASTM E2618 ANNEX A1

GOOD NEWS: ALL MODELS AVAILABLE IN THE US, ALASKA AND CANADA

MOST UNITS SOLD SINCE 1985 ARE STILL IN OPERATION

THE ORIGINAL 1985 GARN® WOOD EMISSIONS TEST LAB: Inventor and Engineer Martin Lunde began researching wood combustion and emissions in 1975. In 1985 (not 1995, not 2005, not 2015) he established a wood emissions test lab in St Paul, MN. To enhance accuracy with automatic data collection, a Hewlett Packard computer-based data acquisition system was coupled with an Ametek Thermox gas analyzer. Fifty-three (53) full tests were run in 1985 and 1986. Multiple temperatures, airflow (CFM) and exhaust gas composition were recorded every 20 seconds. The fuel was market available cordwood and the unit tested was a prototype GARN® WHS model 1500 H, virtually identical to current WHS 1500 H model. That testing confirmed GARN® WHS to be very efficient & emission clean, 38 years before the present EPA limits. Since 2013 independent labs have confirmed GARN® WHS superior emission and efficiency performance.

CLEAN TECHNOLOGY DOESN’T REQUIRE LAMBDA SENSORS: Many believe that burning wood cleanly and efficiently requires the use of sophisticated sensors and computer technology. A majority of EPA certified downdraft gasifiers use lambda sensing technology to continually adjust dampers to achieve optimum combustion efficiency. The belief is that added complication ultimately means better performance, but the truth is that burning wood is harder to control and more variable than burning gasoline in your car. In the real world, lambda sensors can fail (leading to poor combustion) and require replacement (at significant cost by a service person). GARN® WHS units use a single-speed blower and a single feedback thermocouple to achieve good combustion. GARN® WHS does NOT need variable speed motors, variable position dampers, exotic sensors, etc. This is easily seen when reviewing the GARN® WHS emission numbers. As my father used to say “the fewer the parts, the fewer the problems.”

GARN® WHS: SIMPLE & ROBUST = MORE HEAT, LESS WOOD, FEWER EMISSIONS

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Revisiting Ernie’s GARN WHS-2000

On April 5th we revisited GARN® WHS owner Ernie of YouTube fame. We wanted to see how Ernie was doing with his 25 year old unit.

 

Ernie’s GARN® WHS-2000 in 2016

 

Ernie’s WHS-2000 in 2000

  • His unit is now 25 years old with no major problems.
  • His unit burns as well in 2016 as it did in 1991 when it was installed.
  • He has never had creosote.
  • He heats 5,100 sq ft using about 11 cords of marginal quality cordwood per year.
  • He has eliminated the purchase of 50,000 gallons of heating oil (2000 gallons/year).
  • He remains healthy because of his wood cutting efforts.

We asked Ernie (mid-eighties young) if we could return in another 16 years for another update. He agreed. Not much else can be said…….he is a man of his word and we will be back.

 

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The Cost of Oil

It’s December 2014 and the price of oil (and gasoline) has dropped about 40% from $107/barrel to about $61/barrel, within the last 6 months. Why? There are a number of reasons floating about, including:

  • A worldwide drop in gasoline demand due to a lethargic world economy
  • Lower demand due to cars that get better mileage
  • An excess US supply due to North Dakota fracking
  • The Arab states wanting to maintain market share by “squeezing out” the smaller producers, especially those in North America (fracking and tar sands).
  • A US lead attempt to “control” Putin and his nefarious goals by devaluing the Ruble

I’m not sure which is correct, if any? Are you? In my view it would be prudent to conserve the oil for critical uses (such as plastic manufacturing and medical uses) rather than “wasting it” through inefficient transportation or space heating.  Instead there has been a spike in the purchase of trucks and large SUV’s.  And the US still does not have a clearly defined comprehensive energy policy. This is beginning to sound an awful lot like the 70s’ and 80’s. What in the hell has Congress been doing for the last 44 years?

If we have learned anything from the past, this drop in prices will not last. In a year or two the price of oil will spike higher than it was prior to its dive and stay there for the future. Oil reserves are not infinite; they do have a finite life. As my friend and mentor Raymond Plank (Founder of Apache Oil) recently pointed out:  it takes a million years to form a barrel of oil, but only 80 years to grow a tree.  Oil pricing will ebb and flow, low and high forever. Its pricing is very volatile, connected as much with politics as it is with supply and demand.  In my view, oil extracted from tar sands should be considered criminal abuse of our planet.

So the next time you look at a tree consider what it does for you: provides beauty for the eye, scrubs CO2 from the atmosphere, provides shelter for animals, provides lumber for housing and provides fuel for warmth. Such a versatile, beautiful living creation.

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